Back to Blog

Processes of a Sign Manufacturer

April 19, 2018

Working with a custom sign manufacturer is the best way to ensure that the finished product comes out the way you want it. Your main concerns should be the layout, substrates, colors, sizing and message. The quality of your sign comes down to the materials and expertise put into the effort.

Deciding on a Sign Design

There are many different types of signs but they’re all essentially planned the same way. The process begins with a software program that gives you a suite of design tools. If you are making a road sign, you must comply with the government’s strict requirements that include reflectivity. Otherwise, you can use your creative skills when it comes to designing most business signs.

Custom signs open the door to a wide spectrum of possibilities from the variables of thickness, shapes, fonts, images, and aesthetics. An experienced sign manufacturer that seeks long-term relationships will offer the most durable and low maintenance solutions possible. Cost of material is often a defining factor in the planning stages, especially if the sign must be duplicated many times.

Aluminum is the most common type of metal sign due to its light weight, durability, flexibility, and affordability. Unlike steel, aluminum doesn’t rust. Another benefit to aluminum is that it has a smooth finish with a classy appearance.

How Signs are Manufactured

Once a sign has been designed a stencil or film negative is then made so the sign manufacturer can produce multiple copies of the sign, if necessary. The surface material must be smooth in order for the print job to look professional. Wood must be sanded before print can be applied, while metal usually already has a smooth surface.

Vinyl, which is a standalone material for banners or can be integrated with other materials, requires a vinyl cutting machine. First, you must determine the type of vinyl and the amount you need. One side of the vinyl should be adhesive and covered with paper. A print is made on a vinyl roll, then the roll moves through a lamination process. The vinyl is then applied to a material such as aluminum. The material is then cut by a machine into the shape of the sign. Large signs will require a more complex process.

Another machine used by a sign manufacturer is a screen printer, which is common for wooden signs. Digital inkjet printing is a cost-effective alternative, particularly for low volume orders and fast turnaround times.

Quality Control

In order for the sign to be high quality it must pass an inspection test that ensures there are no rough edges or other flaws. Once it is installed it should be tested for visibility. For best results, work with an experienced sign manufacturer who can guarantee both quality and meeting your deadlines.

Contact Zumar to learn how we can help you with your sign making needs and to get a Free Quote.

Product Added

Go to Quote Request Form

Continue Product Search